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High-Frequency Heating: The high-frequency embossing machine generates heat through molecular oscillation within the PVC material via a high-frequency electromagnetic field (typically 27.12 MHz or 40.68 MHz), causing instantaneous surface melting.
Mold Pressing: Under heated conditions, the upper and lower molds compress the material to imprint anti-slip patterns (e.g., diamond grids, wave textures) or brand logos onto the mat surface.
Rapid Cooling: The molten material solidifies under mold pressure during cooling, ensuring durable and clear embossed effects.
Functional Advantages
Enhanced Anti-Slip Performance: Embossed textures increase surface friction, preventing foot slippage during driving and improving safety.
Brand Differentiation: 3D logos or patterns enhance product recognition and brand premium value.
Durability: The embossed layer is integrally formed with the base material, eliminating adhesive failure risks and extending product lifespan.
Technical Parameters Example
Frequency: 27.12 MHz (for thick materials) or 40.68 MHz (for thin materials).
Power: 5-15 kW (adjustable based on mat thickness and embossing area).
Pressure: 0.5-2 MPa (ensures full mold-material contact).
Cycle Time: 1-3 seconds per cycle (high-efficiency production).