Environmental Benefits
- Adhesive/Solvent-Free: Eliminates glue or solvent use, reducing VOC emissions and ensuring compliance with in-vehicle air quality standards (e.g., China’s GB/T 27630).
- Clean Welding Process: No fumes or odors, improving workplace safety and air quality.
Efficiency & Cost Advantages
- Rapid Processing: Short cycle time (1–3 seconds), ideal for high-volume production.
- High Automation: Equipped with robotic arms and automatic sliding platforms to minimize manual labor.
- Low Mold Costs: High-frequency (HF) molds are cheaper and faster to produce than laser-engraved or injection-molded alternatives.
Material Compatibility
- Thermoplastics: PVC, TPU, PET, and PVC-based composites (e.g., PVC + fabric).
- Multi-Layer Processing: Bonds materials like carpet substrates with PVC edge layers for functional integration.
Case Studies
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Luxury Car Floor Mats
- 3D Logo Embossing: HF embossing creates 2mm-high logos with enhanced abrasion resistance.
- HF-Welded Edges: Waterproof, smooth, and durable edges improve aesthetics and longevity.
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EV Carpet Production Line
- Integrated HF Sealing & Cutting: Reduces processing time from 15 seconds to 5 seconds per piece, tripling production capacity.
- Superior Bond Strength: Welded seams achieve 15 N/cm (surpassing traditional stitching at 8 N/cm), meeting lightweight and durability requirements.
