High-frequency synchronous welding and cutting machines are categorized into five primary types based on structural designs and automation levels, each tailored for specific production needs. Below is a detailed breakdown of their configurations, applications, and technical specifications:
1. Automatic Rotary High-Frequency Welding/Cutting Machines
Core Design:
- Multi-station rotary table system with optional robotic arm auto-feeding for 24/7 unattended production.
Applications:
- Mass production of complex-shaped components (e.g., car lumbar support airbags).
- Daily output: 4,500 pieces (8-hour shift).
Technical Specs (15KW model):
- Max pressure: 15 tons
- Welding time: 3–10 sec (adjustable)
- Rotary positioning accuracy: ±0.05 mm
2. Automatic Sliding-Table High-Frequency Machines
Core Design:
- Bidirectional sliding tables for fully automated workflows: material feeding → welding/cutting → product ejection.
Applications:
- Continuous processing of car sunshades, dual-component acoustic foam, etc.
- 40% efficiency boost vs. conventional models.
Technical Specs (12KW model):
- Pressure: 8 tons
- Welding time: 3 sec
- Slide table transition time: ≤0.5 sec
- Supports human-machine collaboration.
3. Manual Push-Plate Welding/Cutting Machines
Core Design:
- Manual plate feeding with low-cost, high flexibility for small batches or prototyping.
Applications:
- Custom automotive interior parts, premium seat trim components.
- Broad pressure and time adjustment ranges.
Technical Specs (5KW model):
- Pressure: 3 tons
- Welding time: 0–10 sec (adjustable)
- Mold changeover time: ≤5 minutes
4. Fixed-Plate High-Frequency Synchronous Machines
Core Design:
- Fixed workbench with high-precision positioning for large/heavy material processing.
Applications:
- Welding and cutting of oversized components (e.g., seat ventilation bags, sunshade frames).
- Max processing area: 800 × 1,000 mm.
Technical Specs (25KW model):
- Pressure: 25 tons
- Welding time: 5–15 sec (adjustable)
- Supports multi-layer composite material processing.
Key Advantages Across Types
- Precision Engineering: Submillimeter tolerances (e.g., ±0.05 mm positioning) ensure consistent product quality.
- Adaptive Automation: From full robotics to manual flexibility, catering to diverse production scales.
- Energy Efficiency: Optimized power consumption (5KW–25KW) balances output and operational costs.
