Automotive Seat Embossing
- Material: PVC/foam composite laminate
- Process:
- 12kW dual-head hydraulic high-frequency (HF) machine
- 15-ton pressure, 3-second welding cycle
- Synchronized 3D embossing and edge sealing
- Results:
- Emboss depth: 0.5 mm (no scorching)
- Pass rate: ≥99.2%
Door Panel Interior Welding
- Material: TPU/fabric hybrid
- Process:
- 27.12MHz rotary 4-station machine
- Cycle time: 8 seconds per piece
- Results:
- Weld strength: 15 N/cm²
- Compliance: Meets SAE J2380 vibration standards
Carpet Texturing
- Material: EVA foam sheet
- Process:
- 5kW single-head push-plate machine with copper mold
- 3-ton pressure, 2-second heating time
- Results:
- Pattern resolution: 0.1 mm
- Zero deformation (±0.05 mm tolerance)
Equipment Selection Guidelines
| Production Type |
Recommended Solution |
Key Metrics |
| Small-Scale |
Single-head push-plate (5–8 kW) |
Cost: ≤\( 12k, 10–15 cycles/minute |
| Mass Production |
Rotary multi-station (15–35 kW) |
40% faster throughput, ≤ \)35k ROI |
| Complex Processes |
Custom synchronous cutter |
Integrated |
